Impact on sustainability

Electric vehicles are often seen as the key to sustainable mobility. However, their actual climate footprint depends heavily on how long they are used— and what emissions are generated during production, use, and disposal. A well-maintained combustion engine vehicle that is already in circulation and continues to be used or exported can, under certain conditions, be more climate-friendly than an electric vehicle that is replaced after only 150,000 km.

The reason lies in the high emissions caused during production—especially the battery (Scope 3). If the vehicle is replaced prematurely, it adds an environmental burden that is not offset by local emission savings.

A meaningful evaluation must consider emissions according to the GHG Protocol, across all three scopes:

  • Scope 1: Direct emissions from operation – e.g., tailpipe emissions in combustion engines.
  • Scope 2: Indirect emissions from electricity generation – e.g., depending on the energy mix used for charging.
  • Scope 3: All other emissions from raw material extraction, production, maintenance, transport, and end-of-life. EVs often show higher Scope 3 emissions, especially due to battery manufacturing.

Only when all three scopes are taken into account — from sourcing to recycling — can we assess the true environmental footprint. Simply focusing on “zero local emissions” is incomplete and potentially misleading.

That is why we compare the ecological footprint of combustion engine and electric vehicles across their entire lifecycle – based on reliable data and studies we have researched to the best of our knowledge and belief. If you discover any errors or outdated sources, we welcome your feedback at: [email protected].

Lifecycle Phase (GHG Scope) MINI Cooper S (Gasoline) MINI Cooper SE (Electric, EU mix)
Scope 3 – Upstream (Raw materials, production, logistics)
Raw materials (vehicle body)4,500 kg4,800 kg
Battery raw materials5,000 kg
Vehicle production (excl. battery)1,500 kg1,500 kg
Battery production3,500 kg
Transport to dealer300 kg300 kg
Scope 1 (Fuel) / Scope 2 (Electricity for use phase)
Use phase (200,000 km)18,000 kg (Scope 1)9,280 kg (Scope 2)
Scope 3 – Downstream (Service & Recycling)
Maintenance & parts1,500 kg1,200 kg
Vehicle recycling credit–700 kg–700 kg
Battery recycling credit–1,000 kg
Total emissions (Scope 1–3)25,100 kg25,880 kg
CO2 per km125.5 g/km129.4 g/km
Second-life potentialPossible (export)Not included
Break-even vs. ICE~205,000 km

Lifecycle Assessment – Key Takeaways

The MINI Cooper SE has zero tailpipe emissions (Scope 1), but higher emissions in production and battery manufacturing (Scope 3). Thanks to the cleaner EU electricity mix, its total footprint is now very close to that of the gasoline-powered Cooper S.

  • Over 200,000 km, both vehicles show nearly equal emissions.
  • If the gasoline vehicle is exported and used longer: its footprint per km drops significantly.
  • If the electric vehicle is replaced early and the battery is not reused: its ecological advantage is largely lost.

In many non-EU countries, the continued use of electric vehicles is limited due to a lack of charging infrastructure. As a result, used EVs often cannot be exported for second-life use and are prematurely scrapped — while gasoline vehicles can continue to operate reliably for many more years.

In addition, internal combustion engines tend to have a longer technical lifespan. Replacing electric vehicles more frequently due to shorter durability leads to higher manufacturing-related emissions, which can outweigh the local benefits of zero-emission driving.

From a carbon accounting perspective, the longer a vehicle is in operation, the lower its emissions per kilometer. For example, extending usage from 200,000 km to 300,000 km can reduce the per-kilometer footprint by up to 33% — without requiring a single new vehicle to be built.

This means that maintaining, repairing, or exporting an existing car can be more climate-friendly than replacing it with a new one — even an electric vehicle.

Conclusion: Sustainability is not only about the drivetrain — long-term use, second life, and full lifecycle consideration matter even more.

Note: Calculations based on EU electricity mix (290 g CO2/kWh). Green electricity, battery reuse, or significantly higher mileage may shift results.

Sources & References (Lifecycle CO2 Assessment)

  • Raw Material Extraction (Scope 3 – Upstream):
    ecoinvent database, Öko-Institut 2020, Argonne GREET, Fraunhofer UMSICHT, ICCT, T&E 2022, Circular Energy Storage
  • Battery Production:
    Fraunhofer ISI, IVL Swedish Environmental Institute, BMW i3 LCA, Agora Verkehrswende 2020–2023
  • Vehicle Manufacturing (excl. battery):
    ICCT 2021, Audi e-tron LCA, BMW Sustainability Reports, T&E 2020
  • Use Phase (Scope 1 & 2):
    German UBA (2023): Fuel & electricity emission factors, BMW technical specs, EU electricity mix: 290 g CO2/kWh (Agora Energiewende, EU Commission)
  • Maintenance & Repairs:
    ICCT, Transport & Environment (T&E), manufacturer data (BMW, Audi, Renault), UBA fleet reports
  • End-of-Life & Recycling Credits:
    Umicore, Northvolt, ReLib UK, Audi LCA, BMW i3 Recycling Study, Fraunhofer ISI

All figures were estimated conservatively using cross-referenced values from publicly available studies, environmental reports, and recognized LCA sources (2018–2024). Minor regional deviations (e.g., in grid mix or recycling standards) are possible.

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